Suzuki Bandit Carburettor Clean

Suzuki Bandit in the snow

Suzuki Bandit in the snow

When I went away on holiday the other year I left my Bandit standing for about 3 weeks and it must of had a bad batch of fuel in the tank. The bad fuel turned into jelly in the carburettors and of course the bike started running like a dog. In the back of my mind I had thought I should drain the float bowls before leaving, but it got forgotten in all the excitement of the trip.

If you suspect you have left your bike too long and that the fuel will have turned to jelly do not start it.

Anyway so the bike now would not run a week after returning and I desperately wanted to ride so I stripped the fairings off, drained the fuel tank by pulling the fuel lead and opening the petcock, removed the fuel tank, removed the battery, pulled the airbox out and finally released the carburettors. This involved disconnecting the throttle cable, the fuel hose and the fuel overflow hoses not forgetting the choke cable of course.

Once you have the four carbies out you need to set about pulling the float bowl covers off and inspecting them and cleaning with carb cleaner as needed. Also pull out the pilot screw/needle remembering how many turns it takes. Pop the diaphragm cover and remove the rubber diaphragm checking for any problems. Don’t forget to hang on to the spring that is under the cover and remove the fuel flow needle.

Give it a good blast of carb cleaner and then blow out with compressed air and you should see gunk come flying out. Use further cleaner and air blasts for stubborn rubbish.

Carefully reassemble and attach to the motorbike in reverse order.

The following video illustrates this process fairly well (bare in mind it was not made using Bandit carbs so they differ slightly). Video

Simon

My name is Simon Holywell and I am a Zend Certified PHP Developer with experience working for Web agencies, marketing companies and corporate IT in Australia and the United Kingdom. When I am not developing I can be found riding my motorbike, skateboarding or snowboarding. More information about my work history can be found on my online CV.

2 responses to “Suzuki Bandit Carburettor Clean”

  1. Chamil Asanka

    I have a Suzuki Bandit motor bike. It has a problem. it is the motor bike RPM will keep in very high level(around 4) . once you adjust and make it low engine will stop when you are not accelarating. Is it a big problem. I heard from people that suzuki bandit having lot of problems with it carb, is it true? I hope your reply for above matter and thanking you for your professional advices.

    1. Simon

      Firstly, I am not a motorcycle mechanic or motor trade professional nor have I ever been. I don’t believe that the Bandit is particularly prone to carb problems anymore than any other motorcycle. Sounds like you might have some gunk in the carbs so you might want to pull them off and take a look.

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